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Capability

Microencapsulation

The proprietary capsule chemistry at the heart of every Alexium thermal product.

Microencapsulation is the foundation of our entire thermal platform. We engineer micron-scale shells around phase change cores so they survive the shear, heat, and chemistry of real-world manufacturing — and keep performing through thousands of use cycles.

Electron microscope view of microencapsulated phase change material

What we control at the capsule level

  • Shell wall thickness, permeability, and crosslink density
  • Capsule diameter from sub-micron to 50µm
  • Core melt point from −10°C to 80°C
  • Loading, viscosity, and dispersion characteristics

Why our capsules outperform

We've spent two decades optimizing the trade-offs between robustness, payload, and processability. The result is a capsule that survives pad baths, foam pours, and fiber spinning without rupture — and reliably releases its thermal effect when the user needs it.

Vertically integrated

We own the full microencapsulation stack: monomer selection, shell synthesis, capsule assembly, and downstream formulation. That control is what lets us guarantee performance at production scale.

Let's collaborate

What's your challenge?

From bedding to ballistic gear, our chemists partner with you to solve thermal, flame, and humidity problems at the molecular level.